EDI..'76 superfly TDI

Discussion in 'Restorations' started by easy-does-it, Oct 14, 2013.

  1. Some of you may remember my first Resto thread on here and some may not, in which case i'll give you a brief rundown of what happened..

    Having no experience and usually hungover ,i bodged in an EJ20T subaru lump..

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    Full build thread if you fancy a giggle is here
    http://vwkd.com/bb/viewtopic.php?t=302

    .. But after a few issues.. ok..one mainly,me .. disaster struck with a knackered cam belt.
    Then to top it off the wife severed her achilles tendon and with no other option i had to become house dad .
    Money is now tight and the calculations didn't add up running another scooby lump, so with the block sold on it paid for the main parts of the new conversion.

    First of was a T25 diesel bellhousing and then an audi 80 with this beaut..

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    After a bit of wrenching, head scratching and a lot of needless angle grinder work ( i do like an angle grinder) i got to this


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    And plan on using the whole audi loom
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    Then it all had to come out again.....
     
    vdub brvs likes this.
  2. Then some smart bloke showed me a thread on a guy that was designing and cutting adaptor plates to run the audi/vw passat gearbox flipped ... I was hooked ,and now i'll be getting the correct gearing and strength to go with the engine...

    Bosh...
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    Only problem was you need to shave 15mm of the gearbox casing to keep everything in check with the clutch and so.... After a few phone calls to engineering companies it was becoming clear this wasn't an easy task as no-one would touch it....drama..

    Then a solution popped up on another site..

    You build your table/jig........ gthen you get the router out.....
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    And bingo...
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    Making the new gearbox mount as the moment..

    Took me ages to get the courage to attack this.
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    Cut a plate, drilled some holes and welded some bolts on..
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    For this..
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    Just gotta make the other half for the gearbox side..... to be continued ....
     
    Last edited: Oct 14, 2013
    Datsolow, vwbusman and paradox like this.
  3. Baysearcher

    Baysearcher [secret moderator]

    That wiring looks fun to decipher.
     
    3901mick likes this.
  4. :Dwhat!
     
  5. so potential a audi engine? (any audi?)
     
  6. [​IMG]
    That's quality! :)
     
    fritt likes this.
  7. MorkC68

    MorkC68 Administrator

    yummm an RS4 V8 powered Late Bay..jeez :thumbsup:
     
  8. How does the gearbox cope being flipped over? Any oil supply issues?
     
  9. I've managed to pick my jaw up off the floor now!
    By "quality" I mean bonkers! :D
     
  10. Cool build :thumbsup:
     
  11. What................ like this *?

    http://www.vwkd.co.uk/bb/viewtopic.php?t=4206&sid=9eea688f0db2d0f590b38aea689b3377

    (* ok it's not a bay and the R is missing, but not far off..)

    Would of been straight forward plug and play if i'd stuck with the audi stalks, unfortunately i didn't like em

    lol ,I know Oscar, but it done the job

    The gears are splash fed, so apart from changing the breather and drain plug over no drama.... the guy is now doing drive in/out complete conversions on T25's

    :)
     
    lhu1281 and MorkC68 like this.
  12. I love these kinds of builds, it's not much fun watching bags of money and bolt on parts being thrown at a car for me. These threads where human resourcefulness, guts and crazy imagination come together is where the real entertainment is, had I read any longer, i'd have gone and put some popcorn on the stove. :thumbsup:
     
    paradox likes this.
  13. Mmm intrresting, I have been looking at these sort of gearbox conversions but looking more down the line of turning diffs around as I'm after a decent automatic and the internals are different, not quite as simple as this due to the crown wheel.

    Is the bus lowered as it looks like the drive shafts my sit higher due to the box been upside down, might cause fowling on the chassis leg. Not picking fault, really interested how this turns out :thumbsup:
     
  14. MorkC68

    MorkC68 Administrator

    cheers for the S4 link dude, all I can say is wow!!!
     
  15. LOl there's always entertainment here dude... this is beyond a ghetto driveway build..... hell, it's not even my driveway. I commandeered my nans and have to push bike nearly six mile before i can start work on the rust bucket ...
    Bus is down two splines.. As it sits on the axle stands there looks to be about two inch clearance, so probably going to need to either go up one (unlikely) or go with hard shocks or chassis notch.. time will tell.. Don't worry about picking or asking questions dude.. i havn't a clue what's going on and making it up as i go, ive seen some stuff that's going on with the t25's and just copying, improvising or just winging it...:)

    It's mad aint it... :D


    anyway..

    mounty mounty mounty..

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    Still got a few bits to cut off and then slap some paint on it...
     
    madpad likes this.
  16. Where abouts are you in the country dude?? I'd love to have a close up look at this when you're done :thumbsup:
     
  17. With your skills dude this is about as close as you're getting..lol

    I'm about ten miles south of the Gnome capital Peterborough , i'm hoping to have her up and on the road by the end of march, ready to get out and see some shows wherever in the country they are. :)
     
    Paul Weeding likes this.
  18. :lol:

    I'm interested in viable modern engine and gearbox conversions... So this really interests me!! :thumbsup:
     
  19. It's not pretty, but i made up a mount for up the clutch cylinder

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    still got to sort this side out though..

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    It's a bit of a struggle when the bus is only on axle stands :(
     
  20. [​IMG]


    That's as mad as a box of frogs :lol: Did you get through many router bits ?
     

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