Door repair woes

Discussion in 'How To' started by Marzydj, Feb 20, 2023.

  1. Marzydj

    Marzydj Supporter

    I've been working no the cab door and on the whole things were going well, happy with the repairs to the door skin but the more I started to uncover the bottom the worse it got. The bit where the drainage hole is completely rotten, and as I look for metal not filler the hole is getting bigger and bigger. I've searched for a repair panel piece but can only find ones like the one below from Just Kampers which don't seem to go as far as this bit with the drainage hole. Any thoughts? IMG_3542.jpeg IMG_3579.jpeg Screenshot 2023-02-20 at 19.40.54.png
     
  2. JamesLey

    JamesLey Sponsor

    You won’t find a repair piece for the inner section. All the bits on display there are part of the outer skin, what’s the inner like?


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  3. Marzydj

    Marzydj Supporter

    The inner seems fine, I've just seen this on Heritage, which I think is the bit that I need? *Don't think it is that looking at it again! View attachment 129226
     
    Last edited: Feb 20, 2023
  4. Zed

    Zed Gradually getting grumpier

    So you just need a flat piece of steel?
     
  5. Marzydj

    Marzydj Supporter

    Could be as easy as that - isn't there meant to be drainage hole?
     
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  6. Zed

    Zed Gradually getting grumpier

    Yes.
     
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  7. Zed

    Zed Gradually getting grumpier

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  8. Marzydj

    Marzydj Supporter

    Ahh I see! thanks @Zed and great work @JamesLey that's really helpful to see what it's meant to look like! I was very clearly overthinking it!
    Cheers:thumbsup:
     
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  9. JamesLey

    JamesLey Sponsor

    No worries! I’ve got some more images somewhere of that area with the door skin completely off when I first restored that door.


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  10. Marzydj

    Marzydj Supporter

    I think I should have gone full resto rather than try to patch up tbh, would have been less time in the long run!
     
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  11. Marzydj

    Marzydj Supporter

    The doors on, but it's not right. the repairs I've done on the edge won't hold the seal is so following @Chrisd and @JamesLey I think I will start again replace the whole skin and the underneath.
    IMG_3622 (1).jpeg
     
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  12. mikedjames

    mikedjames Supporter

    If you got a (suspiciously cheap) Brazilian door seal, they dont stay put without a lot of glue, the channel of the older doors is too wide for the seal.
     
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  13. Marzydj

    Marzydj Supporter

    I got the one from Heritage, It fits mostly except the bit where I have botched at the bottom, but you are right, suspiciously cheap! Door back off after Easter and I'll have another go.
     
  14. mikedjames

    mikedjames Supporter

    It seemed like it only folded over the lip of the edge of the door, rather than bulking up in the channel round the edge of the door as well. Basically without glue it fell off once I shut and opened the door a few times testing it. It is really nice soft rubber though, so I ended up using a lot of glue, and it works a lot better than a 12 year old seal that had been chewed on by the fixings for a roofrack.
     
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