Clutch cable on type 4

Discussion in 'Mech Tech' started by PSG, Jun 11, 2015.

  1. Zed

    Zed Gradually getting grumpier

    The old cable will be frayed and jamming, probably where it leaves the metal conduit and enters the bowden tube. If there is an angle here instead of a smooth transition, that will be the cause.
     
  2. Zed

    Zed Gradually getting grumpier

    If your lever was operating the clutch rather than just taking up the slack you wouldn't be moving it as easily as you are in the video.
    You didn't forget to install the clutch release bearing did you? :D
     
  3. PSG

    PSG

    The new cable is in mate. The old cable wasn't damaged when I took it out.
     
    zed likes this.
  4. PSG

    PSG

    No the release bearing is in there. Does that video link work for you?
     
  5. Zed

    Zed Gradually getting grumpier

    Yes it does.
    There is no spring on the pedal, it's all sprung by the shaft spring on the Gbox.
    In that case, to me it looks like you haven't adjusted the cable anywhere near tight enough and that it's too long to adjust without stacks of washers taking up the slack.
     
  6. PSG

    PSG

    Is the arm on the gearbox moving within a slack zone then? It doesn't look like it is moving far enough to engage anything. Should I be able to engage the clutch by hand or not very easily?

    Never done a cable or clutch before
     
  7. Zed

    Zed Gradually getting grumpier

    Compare the cable length with the old undamaged one? However as you have retrofitted an earlier Gbox, there may be no way round it apart from the stack of washers between the top of the bowden tube and the bracket on the Gbox, or if that makes the S bend too much, washers under the wing nut.
     
  8. Zed

    Zed Gradually getting grumpier

    Not a hope by hand, those clutch finger springs stop you clutch slipping! You're just taking up a bit of the weight of the pedal so far and the movement on the box arm is indeed slack, not clutch action.
     
    PSG likes this.
  9. PSG

    PSG

    Cool I will have a play and get back.
     
  10. Zed

    Zed Gradually getting grumpier

    Good luck, I'm orf to work now. :)
     
    PSG likes this.
  11. PSG

    PSG

    I am at work. . . Or supposed to be. . . . . Have a good day mate. Thanks for your help.
     
  12. davidoft

    davidoft Sponsor

    You can also try, slackening off the cable then undo the 2 nuts on the cable bracket and knock it towards the back of the van, this removes some cable slack, it does sound like your cable is yet to operate the clutch.
     
  13. AS said above - spacers behind wingnut. Ive got a wheel-nut on mine!
     
  14. PSG

    PSG

    It wasn't even engaging @zed @davidoft @Dicky I just managed to wind it up and now it's working. I didn't realise the movement I was seeing was just the backlash. Cheers all. Another problem halved and solved. Be an expert soon. ;)
     
    zed, pkrboo, davidoft and 1 other person like this.

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