I'm finally getting round to updating my thread. With the rear end chassis repairs more or less done, the next bit I did was the l/h sill/door runner area. I had done this already but wasn't happy with the runner I had made, so I ended up using a reasonably solid sill cut off another bus which needed a bit of repairing. I don't have any photos of the sill repairs but here is the sill/runner fitted & the original step going on: Fitted: I then had to make the bottom of the c-post, I've seen this repair done a million different ways, but I decided to replicate the original cross section. This required 6....or was it 7? Separate pieces welded together ....... 1st bit: 2nd 3rd 4th 5th All welded and tidied up, tacked on ready for welding on... Was it only 5 pieces? It seemed like more Lots more to come...
I've got that to repair at some point soon so this is useful to see Sent from my iPhone using Tapatalk
The next bit I tackled was the cargo floor. I bought new genuine floors but they're lhd so I had to cut the edge off the l/h one & graft it onto the r/h one: (Picture not great) I then had to make a panel to fill the trumpet-shaped gap at the front: Tacked in: Welded & tidied up with a quick splash of primer: Drilled for welding & (almost) ready for fitting.....
With the floors ready for fitting, I decided to paint the chassis & the underside of the floor before fitting rather than having to paint them from underneath afterwards. First a couple of coats of 2k epoxy primer: Then top coated: From underneath with floors fitted:
With the cargo floor fitted (504 welds later!) the next job was to replace the fuel tank shelf/lower bulkhead but the only one I could find was a fairly rough one with some bits missing so I grafted on two side edges & a new front: I had to do some repairs to the leading edge of the upper bulkhead: Continued...........
I bought a lower bulkhead panel from schofields & attached it to the fuel tank shelf using 4mm bolts initially to line everything up before welding: After fitting the new r/h wheel tub, I fitted & welded in the new bulkhead panel: I must say, so far in the project, this is the panel I'm happiest with-the fit is perfect & looks as per original.