Clutch cable routing:

Discussion in 'Mech Tech' started by agaric, Apr 12, 2017.

  1. Hi,

    Okay I must be doing a very stupid mistake but here is my issue.
    I'm trying to replace my clutch cable. But it seems to be too long...
    My van is a 72, with a 6 rib gearbox and a subaru engine (should not change anything to the clutch cable set up but better be exhaustive).
    I'm using this cable:
    http://www.justkampers.com/211-798-335-clutch-cable-bundle-kit-vw-t2-bay-1971-1979.html

    So I've attached the new cable to the pedal:
    [​IMG]

    Then passing it through the cross member:
    [​IMG]

    Then under the under the top of the front beam:
    (the black thing in the middle looking newer than the rest)
    [​IMG]

    Then into the magic tube :
    (It's where the subaru engine thing might be relevant because I cannot see what's happening there as the cable is going between the radiator and the van floor. Also I need to do something about this rust :mad: seems to be surface rust only though)
    [​IMG]

    The cable gets out at the end of the tube to the clutch cable conduit:
    [​IMG]
    And to the gearbox:
    [​IMG]

    I've tighten the wing nut as much as I could and added a few spacers. However my cable is still way to long:

    [​IMG]

    This is the amount of slack I get when pulling at the front end.
    I'm obviously doing something wrong but cannot see where.

    Thanks,
    Jb
     
  2. matty

    matty Supporter

    Is your van a left hand drive as the right hand drive ones are longer

    Also it looks wrong at the pedal end
     
  3. ghiahead

    ghiahead Supporter

    The cable fits to the cross shaft that operates the clutch on the bell housing.
     
    77 Westy, Flakey and agaric like this.
  4. matty

    matty Supporter

    ignore above it seams after 1973 the cables are the same 3215mm
     
  5. AHAHAHAH! I'm so ashamed you're right thanks! tuesday_wildchild
    I've only been throught the guide. And not all the way to the cross shaft

    Yes I though I had the wrong spare on Sunday when I first tried. But double checked that.

    What is looking wrong?
     
    Last edited: Apr 12, 2017
    Flakey likes this.
  6. When you redo it also fit the rubber sleeves to protect the conduit and metal tube getting crap in them.
    [​IMG]
     

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