Threading Clutch Cable

Discussion in 'Mech Tech' started by Little Nellie, Aug 15, 2021.

  1. Little Nellie

    Little Nellie Supporter

    Any tips here? I’ve cut the cable connector off the old cable at pedal end and need to connect this to the threaded end of the new cable. I’ll then pull the old cable out at the clutch end, hopefully with the new cable attached!

    tried electricians tape - didn’t feel strong enough

    Tried tying jute garden string to each end but bottled it when I felt restriction as it entered the metal tube. Jute’s probably not the most durable string. Also string behind the thread means the new cable is fed in at an angle

    It’ll probably work, just though I’d call it a day and have a think before I get stuck

    EBF7E7EF-3D90-40FD-8E53-626779F30CCB.jpeg
     
  2. Chrisd

    Chrisd Supporter

    They may be different, but on my '78, there is a section towards the front where the cable is pushed through from the front and comes out of a () shaped opening. Without realising it, mine had caught at the () opening and bent double inside as it was pushed from the front rather than being pulled through and took absolutely ages to get it to sort itself out. Very easy when you know that it can catch here and guide the end through it. Hope that helps.
     
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  3. Zed

    Zed Gradually getting grumpier

    Cable connector? Screw onto cable? None of this makes sense to me.
    Cable has thread GB end for clutch adjustment as your photo.
    Other end looks like in this pic
    [​IMG]
    Connected to the pedal with this clevis pin no tools required.
    [​IMG]

    Pull old cable out and bin it.

    Get rid of string. The cable is sturdy.
    Read Chris's post above - the actual conduit stars a bit further back. Push cable into conduit from the pedal end, connect to pedal with clip.
    GB end is now obvious I'm sure.
     
    Last edited: Aug 15, 2021
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  4. ^this.
     
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  5. Little Nellie

    Little Nellie Supporter

    I’m completely happy connecting both ends up. It’s the getting the cable through the metal conduit part.

    so it looks like just carefully push it through? No need to connect to old cable as a guide.

    so all pushing through, no pulling involved?
     
  6. Zed

    Zed Gradually getting grumpier

    Exactly, shove it through, takes seconds. Grease it as you go - takes a couple of minutes.
    Then thread your new bowden tube onto the cable because it won't go past the bends if you pre fit the bowden tube. Wangle into place.
     
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  7. Little Nellie

    Little Nellie Supporter

    Nice one :thumbsup:
     
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  8. Zed

    Zed Gradually getting grumpier

    You'll kick yourself that you thought it would be difficult. :)
    The only time I broke one while out and about I luckily had a spare in the van. I used a coin to flip the clevis pin off, and hands/no tools for the rest. Pretty clever design for a roadside repair. Lucky I didn't have a front pan or I would have been stumped.
     
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  9. Little Nellie

    Little Nellie Supporter

    That’s what you get for trawling utube. Some bloke with the string theory :confused:
     
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  10. mikedjames

    mikedjames Supporter

    If things get stuck part way sometimes twisting the cable in the direction that tightens the twist of the wire strands (not the other way as the wire gets fatter.. ) can make the far end waggle a bit and pop over an obstruction. But the clutch cable and throttle cable are both stiff enough to be pushed through from the front after greasing.
     
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  11. Soggz

    Soggz Supporter

    Is it a good idea to blast a load of WD40 down it,let it sit for a bit,then a load of compressed air,just to blow any crud out,before replacing?
     
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  12. Or a rag on a long stick. Surprising the muck that comes out.
     
  13. DubCat

    DubCat Sponsor

    Straighten out 3 or 4 wire coathangers and join them together. One conduit cleaning rod :)
     
  14. Make sure you grease the pedal end - ours wore completely through and failed on a trip down to Dorset on the A31 just west of Ringwood! Took some time to rig up a fix using lots of turns of spare accelerator cable, but it got us there and home again.

    The location is now known a "Clutch Corner". I love how places become memorable for various different problems and breakdowns!
     
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  15. mikedjames

    mikedjames Supporter

    I had to pick the front end of my brother's Morris Marina up off the road in that part of the A31 after the thread on the bottom of the king pin stripped out of the suspension on the front wheel. Had to collect him, go to a scrappy and and gather pieces on the next morning, out to Dorset the next day, rebuild the front suspension in the layby, then he could go home in it.
     
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  16. Got you home so well done
    Most would just ring for recovery but it's always satisfying to fix a problem with whatever you've got to hand

    Sent from my SM-G960F using Tapatalk
     
    Last edited: Sep 17, 2021

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