thermostat repair

Discussion in 'Mech Tech' started by robmich, Apr 2, 2020.

  1. I was wondering it anyone has successfully repaired thermostat bellows, if so how did you go about it
    Rob
     
  2. mikedjames

    mikedjames Supporter

    I would take a look at ratwell.com.

    Essentially they are brass so can be cleaned and soldered and refilled with propanol (IPA).

    Problem being that soft solder (plumbing/electrical) cracks easier than brass when you flex it.
     
  3. Faust

    Faust Supporter

    I would say it is impossible to be repairing one to work properly and to work for any length of time .
     
  4. Gingerbus

    Gingerbus Supporter

    Bazza repaired his.

    He followed Ratwell’s info.

    Sent from my iPhone using Tapatalk
     
  5. Betty the Bay

    Betty the Bay Supporter

    He filled his with London Pride!
     
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  6. Gingerbus

    Gingerbus Supporter

    Don’t think the alcohol content is quite there though!


    Sent from my iPhone using Tapatalk
     
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  7. Gingerbus

    Gingerbus Supporter

  8. I'm thinking something like the stuff they reseal fuel tanks with,runny and flexible ,they are filled with alcohol I have two bugererd ones
    Rob
     
  9. mikedjames

    mikedjames Supporter

    This could be an idea.. if you can find a way to glue or solder it so it doesnt damage the lining.

    Also need to check that the fuel tank stuff will go on in a thin layer, and keeps working between 80 and 120 degrees C without melting..

    got to be some suitable paint plus a high temperature epoxy to glue the top back on. This sounds well worth researching..
     
  10. Zed

    Zed Gradually getting grumpier

    But fun to try. Have you seen the price of them? :eek:
    Mine is broken. I have some surgical spirit (industrial methylated spirit). Is that the same thing?
     
  11. DubCat

    DubCat Sponsor

    Not really. Isopropanol is what you need I think. I buy it off eBay. But as it's also useful for making homemade hand sanitiser I doubt you'll find any at a sensible price right now.
     
  12. Zed

    Zed Gradually getting grumpier

    I'll leave that on the list then.
     
  13. Faust

    Faust Supporter

    Not sure ..but i think both make you spew .;)
     
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  14. IPA’s probably better.
     
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  15. The difficulty is that when you apply heat the vapour expands and blows a hole in the solder before it has time to solidify. I did seal one once but it didn't last long.
     
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  16. Chrisd

    Chrisd Supporter

    I'm in the same predicament, so moan first...... I've taken the damn thing apart, soldered the top back and the central bolt holder. I've then filled Isopropyl Alcohol and tried to solder the bolt hole (;)) but it won't hold and ended up having to take the top off again as I've applied too much heat and ruined the other solders :mad:

    Rant over...

    I've now run out of the plumbers solder I had, so does anybody have any suggestions about the best type of solder (pre fluxed, leaded?) or long term success with alternatives.

    Ta
     
  17. Zed

    Zed Gradually getting grumpier

    When I read a how to on fixing these thermostats I do wonder how many failed attempts preceded. I'd like to fix mine but if it's as tricky as it seems...

    Any plumbers out there fixed there's? They're good at soldering...
     
  18. India Pale Ale? I bet Barry fills his with Pride.
     
  19. mikedjames

    mikedjames Supporter

    Radio type leaded solder will work.
    Why not try sitting the thermostat in water to stop most of it getting too hot.

    Clever clogs would get some low melting point solder and use that to avoid reaching the 183 degrees C that melts the other 60/40 tin/lead stuff.
     
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  20. Chrisd

    Chrisd Supporter

    That's the trouble with lockdown, you try and use the bits you have at home. Without blaming my tools, I might need to get some proper stuff :)
     

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