Non sliding door side sill repair?

Discussion in 'Mech Tech' started by carlperkins001, May 8, 2013.

  1. if your replacing it all then you will need an inner, middle and outer sill

    the link you posted is for if your big side panel is a bit rotten also.....if the big panel is fine then you only need the outer sill

    .....you will probably also find you will need a new outer rear arch (or at least a lower front repair panel if the rest of the rear arch is ok) as you may struggle to cut out and weld in your new inner and middle sills with the rear arch still in place.

    ....you will probably also need inner and outer B post repairs, possibly top hat repairs and new jacking points and out riggers

    .....ask me how I know :lol:

    go for the genuine VW inner and middle sills if you can get then as the repro ones dont seem to match the profiles of the floor and are a bit short at the rear
     
  2. cheers mate,
    yeah ive got the rear arch off, it was rotten any way.

    ive got:-

    klokkenholm rear arch
    Genuine VW inner sill
    Genuine new front jacking point and outrigger
    JK Exclusive outer sill and side panel

    So I just need a middle sill?
    the top hat sections are all in good condition believe it or not, it literally just the bottom inch of the sill has rusted away so going to replace the lot.

    Is it possible to remove the old sill whilst leaving the rear jacking point in place? my rear one is fine and i dont want to remove it and cause myself more work/cost.
     
  3. sounds like you just need the middle sill then :)

    leaving the rear jacking point in place is probably d-oable might be a bit of a fiddle getting the old sill off and the new one one, I'm all for saving good metal :thumbsup: .......give it a go, if it proves too hard ......chop it off :lol:
     
  4. MorkC68

    MorkC68 Administrator

    go for genuine inner, mid and outer cills Carl, they are a great fit, we used them on Gusbus!
     

Share This Page