New fuel sender seeping through top ,, quality sender ? Solved

Discussion in 'Mech Tech' started by dubsurftones, Jun 3, 2015.

  1. I bought a fuel sender off the ejay ,,30 euro .
    I ,filled the tank and it seeping through the top where the wires connect .
    Not around the seal. , unacceptable . The smell .the danger etc .
    I some ways im happy i had to cut it , becuase if i put it in there with the motor out.
    And then had to guess where the smell was , and cut the hole with gas . Around it .
    You get the point .
    Every hose from the filler to the engine is new ,,,,
    Any one have some luck with a sender thats been proven . Brand name ...?

    Heres my cut by the way .
    Just in case you need refernce one for your job ..

    image.jpg
     

    Attached Files:

  2. Zed

    Zed Gradually getting grumpier

    Top job, why oh why do people normally cut 3 sides like you have, but leave one across the corrugations to bend, making a mangled mess? Idiots!
     
    Moons and dubsurftones like this.
  3.  
  4. Yeah mine gave way round the terminals bought a new one from gsf its ok.
     
    davidoft likes this.
  5. Gsf ? Im not in the uk . Whos dat ? Brand name ?
     
  6. Ahh right it's a car parts shop in the UK didn't have a package for the sender when I got mine sorry that's all I know
     
    dubsurftones likes this.
  7. http://www.gsfcarparts.com/919vg0060

    If you wait a while they quite often have 35%off, keep an eye on the forum as the discount code is normally posted on here
     
  8. davidoft

    davidoft Sponsor

    I bought one of one of the top suppliers that leaked and got from from GSF , no brand name on it , but it didn't leak , send it back for a replacement, it's obviously faulty.
     
  9. So if you see they put some glue to keep the gas out but its flaking . So thats after one fillup .
    image.jpg
     
  10. mine had waxy stuff (very technical) and it leak ed.
     
  11. image.jpg I made two into one .
    By using the vw top and the bits from the new one , which are identical
    The wafer plate had to be trimed a micro hair .
    Now i have the top vw , and the bottom rebuilt .


    image.jpg image.jpg image.jpg
     
    Last edited: Aug 12, 2015
  12. davidoft

    davidoft Sponsor

    dubsurftones likes this.
  13. I could build a bus with my eyes closed now ...
    But i was blinder than a bat about vw,s when i took this project on .

    I suggest if you buy a new one to do this. The closing of the tank area with these cheap senders is a bad thing ,,,
    Especially if your thinking .."great its all new no worries ."
    And you dont make the cut in the back to check it ,,,,,
     
    Moons likes this.
  14. Great job dub.
     
    Last edited: Jun 3, 2015
    dubsurftones likes this.

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