Insulating my rear hinged Westy pop top

Discussion in 'Mech Tech' started by Lofty, Sep 29, 2013.

  1. With more than a passing nod to @rickyrooo1 and @poptop2 , I decided to make my own wrap around cover for the Poptop on my late Westy. It took me a bit longer than PT's hour but I am very pleased with the result. Here are a few pics and some notes from today. The materials used were 2 rolls of Thermawrap, a roll of aluminium tape, 2 bungee cords and some replacement plastics eyelets.
    First tip, don't choose a windy day ! If it was not for Master Lofty's extra pair of hands, I would not have be able to do this.
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    This picture shows the finished item. I had to make a join about halfway up but I also found that I had to pleat the leading edges as the canvas 'rakes' backwards. A bit awkward but it helps it to sit close to the canvas.
    [​IMG]
    This pic shows how I had to trim the bottom edge of the front of the cover to follow the curve of the roof. The way it sits at the moment helps to keep the cover in place but I am not 100 % certain about it forming a leak path for rain water under the roof rack.
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    Here you can see the way it is fixed at the back. I wanted to leave a bit of a 'breathing panel', and I wanted to have a way of fixing that kept the cover under tension. I decided on Bungy cords but was fortunate enough to find some plastic eyelets in the local hardware store @ 10 for a £1. The knots in the cords are my adjustments mechanisms for getting the right length !
    Having seen proper covers being sold for £165, I was of the same mind as Rick, PT and others in that there must be a cheaper way. The homemade version cost me £30 with some insulation and tape left over.
    It's likely to get its first usage next weekend but just standing up inside it today it was clear that it cuts out light, reduces noise and makes it feel warmer. All of which has already been said by Mr Roo.
     
    Poptop2 and CollyP like this.
  2. So all you guys sleep up there is the cooler weather ?
     
  3. Poptop2

    Poptop2 Administrator

    Nice work Lofty the front bit with the eyelets looks good Mine took me about 6 months really as i ran out of a bit of bubblewrap and blagged some off Rick , just an hour the other day though:lol::lol:
     
    Lofty likes this.
  4. Poptop2

    Poptop2 Administrator

    it helps retain the heat if you like to sleep with the poptop up or if the kids sleep up there in the chilly weather which My lad does or I do if mums with us as Will sleeps with mum.
     
  5. rickyrooo1

    rickyrooo1 Hanging round like a bad smell

    i like the eyelets i will have to get some - what shop? i didn't leave a gap (bar about 6 inch) don't sleep up there no, just keeps the heat in if the roof's up.
     
  6. The shop is called Samuels but it is just a a one off hardware/market shop.
     
    Poptop2 likes this.
  7. So, just to confirm, this is going to be a semi-permanent addition that you'll leave on?

    Also I'd be interested in whether than front does turn into a rain channel
     
  8. Poptop2

    Poptop2 Administrator

    No you take them off and roll them up and put them on when you're poptop is up and it's chilly out. ricks works a treat and I was so impressed I copied it.
     
  9. Nope. Takes 5mins to put up or take down. When not in use it rolls up to about 6" dia and 4' long
     
  10. rickyrooo1

    rickyrooo1 Hanging round like a bad smell

    i actually fold mine in half and put it on the upper bed then drop the roof on it so it takes up no space ;)
     
    Lofty likes this.
  11. Phewwwwwww glad you got that one round the right way ;) Looks good thou winter camp out here we come ay :thumbsup:
     
    Lofty likes this.
  12. Great idea
     
  13. Poptop2

    Poptop2 Administrator

    Nant y noch in the Chrimbo hols eh Rick - brrr

    Bring it on:)
     
    rickyrooo1 likes this.
  14. rickyrooo1

    rickyrooo1 Hanging round like a bad smell

    seriously i'm up for that - i've got sooooo long off at xmas break up 20th dec go back 4 jan
     
  15. Poptop2

    Poptop2 Administrator

    Me too - I may even have persuaded bb to forget his fear of heights and join us. No Lou and No Penny I don't think they are keen on cold no toilets wild camping.
     
  16. Poptop2

    Poptop2 Administrator

    How much are they and yes you guessed it- dya fancy getting us some?
     
  17. Poptop2

    Poptop2 Administrator

    Oops soz just read the first post again. age!
     
  18. rickyrooo1

    rickyrooo1 Hanging round like a bad smell

    lol you best get your propex working then i'm lovely and warm anywhere...... plus i can Marmite in my portaloo or we could build a snow bog and dump in it.
     
  19. Poptop2

    Poptop2 Administrator

    Propex is working - no gas atm need to pop over Stourport for some more, can i poo in the poo bus?
     
  20. rickyrooo1

    rickyrooo1 Hanging round like a bad smell

    no use your sink and a potato masher like last time
     

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