2021 Citroen Relay Camper Build

Discussion in 'Show Us Your Ride' started by Louey, Jun 13, 2023.

  1. mikedjames

    mikedjames Supporter

    Jacuzzi and tea bar in the back this time ?
     
    Jack Tatty, Louey and Razzyh like this.
  2. I was referring to the fact that when he did his self build he cut the hole out on the sliding door too big:lol:
     
  3. Jack Tatty

    Jack Tatty Supporter and teachers pet

    Brill Leon. Fab base van. I chickened out of doing the windows on our van, though there are some great “How to” videos out there, on the Kiravans site for eg. Got our converter to do the lot just to get it done and dusted.
     
    Louey likes this.
  4. Louey

    Louey Moderator

    oops!! :lol:

    We measured it quite a few times.
     
    Dicky and Merlin Cat like this.
  5. Flakey

    Flakey Supporter

    Louey, who are you insuring the van with and is it insured as a van or camper?
     
  6. Louey

    Louey Moderator

    It's insured with A-PLan / Howdens as a Van in conversion, so expensive for the first year, then it should drop down to something reasonable after it's convereted.

    Reminds me, I need to do an update.
     
  7. Here's some inspiration i saw on a campsite, at fairford RIAT.. :)


    IMG_20230716_132050.jpg
     
    cunny44, alpha981, Merlin Cat and 5 others like this.
  8. Louey

    Louey Moderator

    :lol::lol::lol:
     
  9. Louey

    Louey Moderator

    Update time:

    It seems like every job is 5 hours thinking and 1 hour doing :confused:

    We have a Maxair fan fitted. One of the easier jobs. Also fitted a mushroom vent for the toilet/bathroom - it ended up being easier to drill lots of smaller holes as the 125mm bit I borrowed was a bit blunt - think I will need to buy one for fitting the heater.
    mushroom 1.jpg

    mushroom 2.jpg

    The two 175w solar panels are on, mounted on a custom rack built from Unistrut - quite pleased with it. Though it does need painting a bit better, the Smoothrite did not paint on very well at all.
    solar 2.jpg
    solar 1.jpg
     
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  10. Louey

    Louey Moderator

    Heather did an amazing job on the profile for the bulkhead surround - not sure if we are going to stain it or put carpet on it yet.

    bulkhead new 11.jpg
    bulkhead new 2.jpg bulkhead new 2.jpg

    A door with gas struts will be added later on. Still need to insulate inside the shelf area.
     
  11. Isn’t unistrut galvanised?
    If so it needs an etch primer before paint or it will lift and peel off over time.
     
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  12. Louey

    Louey Moderator

    The framing for the walls and ceiling took a lot of thinking. Helped by using a Pocket Joint jig/tool.



    pocket joint 2.jpg

    pocket joint 3.jpg

    pocket joint 1.jpg
     
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  13. Louey

    Louey Moderator

    Finally, the van is starting to look like a camper inside. We have a ceiling - tongue and groove cladding painted with Snow finish Osmo Wood Wax.

    celing 2.jpg
    ceiling 1.jpg

    The screws got replaced yesterday with some black pan heads - they didn't turn up in time to start the ceiling.
     
  14. Louey

    Louey Moderator

    Next job is the walls, bed and bathroom. Oh, and fitting this jump seat - thanks to @Ozziedog and @Baysearcher for the TLB courier getting the Heavy Duty Unwin Rail to me
    jump seat 1.jpg
    jumpseat 2.jpg
     
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  15. Louey

    Louey Moderator

    Forgot - the nightmare Reverse Camera. It has two cameras, but on the first one they sent me only one cameras was working. I spent at least 4 hours racking my brain thinking I had wired it all up wrong. When the new one turned up, I had both working within 10 minutes - glad I only sent the cemarea back and didn't pull all of the wiring out.
    Two cameras? One is on full time and acts as a rearview mirror, when the van is put into reverese it switches to the downward facing camera for manouvering.

    reverse cam 1.jpg
     
  16. Louey

    Louey Moderator

    Doh!! That could be why it went on so bad. I should have got the place to powder coat them - but I wanted the strut quickly and they had it all ready in an hour.
     
    Merlin Cat likes this.
  17. Zed

    Zed Gradually getting grumpier

    My boat / your camper - we're doing the same insulate and panel out job. :)
    I thought about T&G but it shrinks over the years and annoys me. When I did my office/summerhouse I used about half a km of the stuff!
     
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  18. You're cracking on nicely.. :thumbsup:
     
    Louey likes this.
  19. Poptop2

    Poptop2 Administrator

    Nice job buddy :thumbsup:
     
    Louey likes this.
  20. MorkC68

    MorkC68 Administrator

    Looking good Louey, coming along nicely!
     

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