Heat exchangers Installation help

Discussion in 'Mech Tech' started by Datsolow, May 12, 2019.

  1. hi all, I’m fitting new heat exchangers to try and eradicate a popping sound .First I took the main silencer off started the engine and found the right side to be the culprit (popping sound) Old ones off new ones one side going on ish . It seems the old exhaust had less mounting material so the head studs had plenty of thread to add exhaust nut . Also there were no copper gaskets . Is this normal? Or a bodged PO ?
    How do you get the copper gasket to stick to surface before fitting heat exchanger? I used copper slip not sure if this is right .
    Thanks in advance Paul
     
  2. Faust

    Faust Supporter

    Should always have the copper gaskets on ...yes they are a pain if they drop down ....i have had some from VW Heritage that were just that bit more fatter and they stopped up ..the last two times to be honest , otherwise grease or copperslip would do if must ...al be it the smallest amount possible .
    Also you are supposed to aneal them to cherry red then quench the copper gaskets ...maybe that fattens them up a fraction .
     
    Datsolow likes this.
  3. 77 Westy

    77 Westy Supporter

    Are you sure the old copper gaskets are not still stuck in the heads?
     
    3901mick and snotty like this.
  4. Thankyou will do @Faust
    Thankyou will check @77 Westy
     
  5. Hi found that 1x gasket missing ( new one installed)
    1x gasket stuck in head ( removed new fitted)
    The other issue the exhaust mounting faces were out of parallel = not tightening evenly.
     

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