Full respray (finally)

Discussion in 'Restorations' started by Clive Neilands, Oct 26, 2017.

  1. Looking good Clive.

    I looked at this, but didn't do it in the end.. upper roof needs to fold over so if you added some thickness you'd need to engineer some bigger hinges, otherwise it won't close properly.. but. if you have bigger hinges then the folding part will hit the roof and won't flop over properly. Lower bed you have the pad over the engine which needs to match up to the height of the seat when it's reclined, and the r&r bed may not work properly as a seat if the foam is too thick. I gave up on this idea in the end as i couldn't improve on the OEM design.
     
  2. I was thinking about that on the upper mattress..the lower one can be thickened a little more and shaped so its can be folded correctly,seen one in Sweden that had thicker foam.
     
  3. CollyP

    CollyP Moderator

    Same thickness but made of Tempur foam?
     
    Clive Neilands likes this.
  4. yep, could be do-able with some thought as to the shape of the foam where the two halves of the bed are close when its in "seat" configuration. Either that or look at some sort of topper?
    https://www.thesamba.com/vw/forum/viewtopic.php?p=7203915
     
  5. Good stuff! Once its all painted it will go to the car upholsterer and Im sure he will make a plan,he is amazing at what he can do.Was at his shop and he showed me some of his work.
    In Sweden the Amcar scene is bigger than the Dubbers scene,I have been to a few shows and seen some amazing cars.
    I dont think I will make the Bugrun show here but always next year!
     
  6. I found a vid of the CSP airbox on youtube.
    I might just have to bite the bullet and buy it...

     
  7. looks cool - what exactly is it adding over a couple of regular idf filters?
     
  8. Gets rid of induction roar,makes the motor quiet.Believe me how the noise annoyed us on our trip to Croatia...i want a quiet but powerful bus and I will get it!
    Oh and it looks cool too!
    I think the combination of dynamat everywhere and the CSP airbox will be perfect..
     
    rob.e likes this.
  9. 77 Westy

    77 Westy Supporter

    Strange that you have so much induction roar; my engine is similar except I have a Scat C25 cam and 30mm vents but I don’t have any induction noise to be concerned about. To need 9:1 CR your JPM cam will have a lot more duration and maximum torque will be at much higher revs so I guess you just rev the engine more than I do, hence the noise.
     
  10. Has your bus got insulation? Mine has none...
     
  11. 77 Westy

    77 Westy Supporter

    Oh yes, lots. And it’s a lot cheaper than that airbox.
     
  12. I will see how it is once ive done the resto and soundproofed,might just do the trick..
     
  13. Just some pics before it gets blasted tomorrow.
    . IMG_7980.jpg
    IMG_7979.jpg IMG_7978.jpg IMG_7977.jpg IMG_7976.jpg
     
  14. The guy came albeit a bit late,after he finished we had to just wheel it back into the garage and head off on our easter holiday in Norway.
    Looks good! Just a little grinding and it gets handed over to the welder and then paint.
    6596E0AE-FE15-438A-8C98-CAF2C79FEC5A.jpeg

    Got him to do the noisey cupboard too! 7230D3CB-B12C-4019-BDC7-6B70246C7607.jpeg 7C06B785-F6BC-4A7E-B2D3-06BC09E0D2AA.jpeg 153145DC-AF9C-473B-8D1C-CDA86A71AC84.jpeg C4843394-94C3-4E6F-A5F4-D5E61A3F1149.jpeg 348A6916-DB8B-4037-86F0-3457717A6E1A.jpeg 03C4C83B-F382-4683-A2FC-31849714B5B1.jpeg
     
    MeelisV and Iain McAvoy like this.
  15. Lazy Andy

    Lazy Andy Supporter

    Looks like great progress in one day! Did you get some protection on it before your trip?
     
  16. No,its very dry in my heated garage.After i got the doors blasted they sat for a few days and didnt show any signs of rust developing.
     
  17. All thats left is for me to grind off the rest of the paint and get it to the welders...
     
  18. Finally got all the paint off and the bus is now at the welders,he will fit the doors and make sure all the body gaps are good.

    I am leaving to go back to sea,we are doing some exploration off Trinidad,fly to Port of Spain on the 18th.The welder now can take his time to do the rest of the body.
    I had a look at the doors and he is doing a good job.He cuts out the rust and fully welds in new plates and grinds the welds so they are mostly invisible.
    The plan is that the least amount of body filler will be used.

    I will not be able to check in here but once im back i will carry on with this thread.
    Its a nice feeling knowing that the build is carrying on while im at work.
     
    MeelisV, MorkC68 and Valveandy like this.
  19. So a long time with no updates...due to the extreme heat we had this summer the welder asked if he could wait till it cooled down,I agreed because I didnt want any rushed work.
    All the doors are done and ready for paint, both rear fenders,RHS rear quarter,both front door fenders and footsteps and window frames done.
    I will let the pics do the talking:

    IMG_0660 (1).JPG IMG_0606 (1).JPG IMG_1043.JPG IMG_1045.JPG
    Not too much welding left to do,he told me the bus will be delivered for paint before the new year!
    I am currently working off the coast of Rio but will be home in the new year to help the painter prep for primer and paint.
     
    MeelisV likes this.
  20. more pics...
    IMG_6232.JPG IMG_0615.JPG IMG_0608.JPG IMG_0967.JPG
     
    MeelisV and Lazy Andy like this.

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